Wellheads in Block Design
Solidblocks for Demanding Well Applications
The block design with solidblocks is engineered for applications requiring a compact, integrated, and customer-oriented solution. Hartmann Valves manufactures solidblocks in various configurations, combining the advantages of integrated designs with robust construction from forged steels. This reduces interfaces, simplifies design, and supports high operational reliability in use.
For Smooth Operations
Support in All Project Phases
We support our customers in all project phases – from engineering and in-house manufacturing to installation, maintenance (e.g., pump replacement), and modernization of existing facilities. Our custom-designed API wellheads meet the highest standards in safety, quality, and durability: manufactured from high-quality materials, equipped with gas-tight, metal-to-metal sealing ball valves.
Engineering includes project-specific design, 3D drawings, FEM analyses, approval documentation, and complete traceability of all components
ENGINEERING
Project-specific design in close cooperation with the engineering partner
MANUFACTURING
From the machining of raw materials to final assembly, all production steps are carried out in-house
INSTALLATION
Our service team provides on-site support for the installation of wellheads and rental equipment
MAINTENANCE
24/7 operational support, spare parts, and regular inspections
For Maximum Operational Reliability
Proven Solidblock Solution
The solidblock Christmas tree offers a compact and highly integrated solution for demanding well applications, especially in gas production. The solid block construction minimizes interfaces and potential leakage points, significantly increasing operational safety and tightness.
The design is available in T- or Y-configurations and is equipped with ball valves as standard. Actuation is by handwheel, gearbox, or combined actuator solutions, allowing flexible adaptation to different operating requirements.
With bore sizes from 2 1/16″ to 6 3/8″ (DN 52 to DN 162) and pressure ratings up to API 10,000 (690 bar), this design is also suitable for high-pressure applications. Connection flanges are available up to 13 5/8″ at the bottom and as studded configurations up to 7 1/16″ at the top and sides.
The design is available in material classes AA to HH and temperature classes K to Y (-46 °C to +345 °C) and can be customized for specific projects.
Practical examples from gas production show that solidblock solutions offer particular advantages where compact design, high-pressure conditions, and maximum operational reliability are required.
Further customized designs are available upon request.
Customer-Specific Design
Individually Manufactured for Your Processes
Hartmann solidblocks are designed for demanding applications and ensure reliable and safe shut-off under various operating conditions. Due to their integrated design and the combination of robust construction and high-quality valve solutions, they are particularly suitable for long-term use in safety-critical areas.
Temperature
-46 °C to +345 °C
Pressure
up to 690 bar
Media
Natural gas, raw gas, condensate, hydrocarbons, hydrogen, CO₂, and geothermal fluids (hot water, steam, brine)
Applications
Gas production (onshore/offshore), oil and gas wells, high-pressure gas fields, Christmas trees (wellhead/X-Mas Tree), storage and injection wells, CO₂ and hydrogen infrastructure, geothermal plants
Reference
Solidblock in Gas Production
Successful Transition: Innovative Design with Integrated Ball Valves
- Increased Safety and Easy Operation
- Quick and Easy Wellhead Installation
- Rapid-Close Safety Valves
The design combines the advantages of a compact construction with the benefits of gas-tight ball valves over gate valves – at high and especially at low pressures.
Certified Safety for Solidblocks
Our solidblocks comply with national and international standards, including:
- API 6A
- API 6D
- ISO 15848 / TA Luft
Contact Us
We support you in all project phases: from planning and design to manufacturing, installation, and regular inspection.
FAQ
What is a wellhead in block design?
A wellhead in block design is an integrated configuration where multiple functions are combined into a compact solidblock. Hartmann offers this series in various configurations. The goal is a compact, robust, and application-oriented solution for demanding well conditions.
What are the advantages of block design?
The block design enables high functional density with a compact form factor. By reducing connections and components, operational safety is increased, and the risk of leaks is minimized. At the same time, the design allows for flexible, application-specific configuration, such as in T- or Y-designs, so that the wellhead can be optimally adapted to the respective operating conditions.
What technical data is available for block design?
Solidblock wellheads are designed for demanding operating conditions. Typical configurations include bore sizes from 2 1/16″ to 6 3/8″ (DN 52 to DN 162) and pressure ratings up to API 10,000 (690 bar). Connection flanges are available up to 13 5/8″ at the bottom and as studded configurations up to 7 1/16″ at the top and sides. Temperature classes range from K to Y (-46 °C to +345 °C).
How can operability be improved for actuated versions?
For actuated versions, the actuators can be mounted on the rear. This preserves the operability of manual valves and improves accessibility – a clear advantage, especially for compact and integrated designs like solidblocks.